复合铁垢/碳酸钙垢 除垢剂性能优化与除垢机理
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1.中国石油大学(华东);2.石油与化学工程学院(东营职业学院)

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国家自然科学基金重点项目(U24B2033)、山东省泰山学者青年专家(tsqn202211079)、深层油气全国重点实验室资助(SKLDOG2024-ZYTS-15)。


Performance Optimization and Descaling Mechanism of Composite Iron Scale/Calcium Carbonate Scale Remover
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China University of Petroleum (East China)

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    摘要:

    垢堵问题是造成油气田减产的主要问题之一。针对某高盐油田面临的结垢组分复杂、常规除垢效果不理想,且在除垢过程中伴随严重腐蚀等问题,本研究以现场实际垢样为研究对象,系统开展了全组分定量分析、溶垢效率评价、药剂配伍性及腐蚀性测试,并提出了高效安全的除垢方案。实验结果表明,垢物成分为16.33%有机质和83.67%无机质,其中难溶有机质为胶质和沥青质,无机质包括46.02%磁铁矿、37.65%方解石和白云石。使用多功能阴离子型Q系列除垢剂进行复配,最优配比为7.5%沥青胶质溶垢剂+10%碳酸盐溶垢剂+10%氧化铁溶垢剂,在78℃、24h条件下溶垢率可达97.58%。该除垢剂体系在NaCl地层水中性能稳定,当矿化度高达18-24×104 mg·L-1时,其溶垢率与矿化度为零时相比降幅小于5%,与地层水配伍性优异。同时研究了除垢体系对井筒的腐蚀性,添加0.6%油酸咪唑啉季铵盐缓蚀剂时,腐蚀速率为0.44 mm·a-1,低于行业标准。因此该除垢体系不仅可有效去除混合垢物、降低堵塞风险,还可减少对设备的腐蚀,降低运行成本,本研究旨在为油田除垢作业提供理论指导与技术支持。

    Abstract:

    Scale buildup is one of the primary causes of reduced production in oil and gas fields. In response to challenges faced by a high-salinity oilfield, including complex scale composition, unsatisfactory conventional descaling effectiveness, and severe corrosion during the descaling process, this study systematically conducted comprehensive quantitative component analysis, descaling efficiency evaluation, chemical compatibility testing, and corrosion assessment based on actual field scale samples. Accordingly, an efficient and safe descaling strategy was proposed. The results showed that the collected scale samples had high levels of Fe and Ca elements, with the scale composition consisting of 16.33% organic matter and 83.67% inorganic matter. The insoluble organic matter included resin and asphalt, while the inorganic matter comprised 46.02% magnetite, 37.65% calcite, and dolomite. When using the multifunctional anionic scale remover Q Series-at a ratio of 7.5% asphalt gum scale remover + 10% carbonate scale remover + 10% iron oxide scale remover, the descaling effect was excellent, with a descaling rate of 97.58% under conditions of 78°C and 24 hours. The descaling system demonstrated stable performance in high-salinity environments. Even when the NaCl concentration varied within the range of 180,000 to 240,000 mg·L-1, the decrease in descaling efficiency remained within 5% compared to that in a zero-salinity condition, indicating excellent compatibility with formation water. The corrosion potential of the descaling system on well casings was also studied. By adding oleic acid imidazoline quaternary ammonium salt corrosion inhibitors at a concentration of 0.6%, the corrosion rate was reduced to 0.44 mm·a-1, below industry standards. Therefore, this descaling system not only effectively removes mixed scale deposits and reduces the risk of blockages but also minimizes corrosion on equipment, thereby lowering operational costs.

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  • 收稿日期: 2025-10-13
  • 最后修改日期: 2026-01-09
  • 录用日期: 2026-01-12
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