一种抗高温降粘剂的合成与评价分析
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中海油田服务股份有限公司

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TE254

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Synthesis and evaluation analysis of a high temperature viscosity reducing agent
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    摘要:

    目的:深井底部高温作用下钻井液的流变控制手段有限且困难,降粘剂是调整钻井液流变性的有效手段,但目前国内对抗高温降粘剂的研究较少,本文作者合成了一种抗高温降粘剂GMZ,并对其进行了表征、性能评价及机理分析,以期为国内钻井作业提供更加可靠、高效、环保的钻井液降粘剂产品。方法与结果:红外分析结果表明丙三醇、硫酸锆、聚马来酸发生了反应,GMZ为目标产物;热重分析结果表明GMZ的热稳定性良好,800 ℃高温灼烧结束质量保留率仍能高达55%;性能评价实验结果表明GMZ可抗210 ℃高温,基浆中降粘率高达82.61%,GMZ配伍性良好,在磺化体系及去磺化体系中均具有良好的抗高温降粘、降切效果;生物毒性测试结果表明GMZ的生物毒性大于40000 mg/L,完全满足国家标准对水基钻井液在一级海域要求的生物毒性容许值。粒径与zeta电位实验结果表明,加入2%GMZ的膨润土浆经210 ℃高温老化后的粒径、zeta值均减小,膨润土颗粒分散性增强,说明GMZ削弱膨润土颗粒的高温聚结;光学显微镜及SEM扫描电镜结果均表明GMZ使膨润土颗粒更分散;XRD及TEM分析结果表明GMZ的阳离子取代粘土边缘铝离子使得分子间斥力增强,进而发挥抗高温降粘作用。结论:GMZ已实现工业化生产,具有广泛的应用前景,但其在高温高密度条件下的降粘效果有待现场作业的进一步验证。

    Abstract:

    Objective: The rheological control of drilling fluids under high-temperature conditions at the bottom of deep wells remains a challenging issue. Viscosity reducers are considered effective agents for adjusting the rheological properties of drilling fluids. However, research on anti-high-temperature viscosity reducers is relatively limited in China. In this study, an anti-high-temperature viscosity reducer named GMZ was synthesized, characterized, and its performance evaluated to elucidate its working mechanism. The objective was to develop a more reliable, efficient, and environmentally friendly viscosity reducer suitable for domestic drilling operations. Methods and Results: Infrared spectroscopy confirmed that glycerol, zirconium sulfate, and polymaleic acid had successfully reacted to form the target compound GMZ. Thermogravimetric analysis demonstrated that GMZ exhibited excellent thermal stability, with a mass retention rate of up to 55% even after calcination at 800?°C. Performance evaluation tests revealed that GMZ could withstand temperatures as high as 210?°C, achieving a viscosity reduction rate of 82.61% in the base slurry. Furthermore, GMZ showed good compatibility and maintained effective viscosity and shear-thinning properties in both sulfonated and desulfonated systems. Biological toxicity testing indicated that the LC50 value of GMZ exceeded 40,000 mg/L, which satisfies the national regulatory requirements for biological toxicity in water-based drilling fluids used in first-class marine areas. Particle size and zeta potential analyses showed that the addition of 2% GMZ significantly reduced both the particle size and zeta potential of bentonite slurries after high-temperature aging at 210?°C, indicating enhanced dispersion and mitigation of high-temperature-induced particle aggregation. Optical microscopy and SEM observations further confirmed that GMZ improved the dispersion of bentonite particles. XRD and TEM analyses revealed that GMZ"s cations replaced aluminum ions at the edges of clay layers, increasing intermolecular repulsion and contributing to its high-temperature resistance and viscosity-reducing effects. Conclusion: GMZ has already achieved industrial-scale production and shows promising application potential. However, its performance under high-temperature and high-density field conditions requires further validation through actual field operations.

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  • 收稿日期: 2025-06-25
  • 最后修改日期: 2025-09-17
  • 录用日期: 2025-10-09
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