纳米铜基催化剂体系作用稠油水热裂解降黏改质
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Reducing Viscosity and Upgrading of Heavy Oil by Aquathermolysis with Nano-copper Based Catalyst
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    摘要:

    在“双碳”目标背景下,蒸汽吞吐、蒸汽驱等传统注蒸汽热采稠油方式存在着成本高、能耗高、碳排高等系列问题,亟需寻找新技术改善开发效果,催化水热裂解作为一种有效的稠油开采技术,近年来取得了显著的发展。文章以辽河油田Q40 区块稠油为研究对象,在室内利用高温高压反应釜开展了不同温度、不同反应时间和不同浓度纳米铜基催化剂体系与原油作用的高温裂解反应实验,通过测定反应前后原油黏度、族组成和生成气体组分等,研究了降黏改质效果及作用机理。研究结果表明,单纯依靠高温作用,无法达到大幅度降低原油黏度和改质原油的效果;而铜基催化剂体系的加入对原油具有催化裂解降黏改质作用。随着药剂体系加量的增加和反应时间的延长,高温反应后原油黏度减小,原油轻质组分饱和烃和芳烃含量明显增大,重质组分沥青质和胶质含量明显下降,药剂体系催化裂解原油降黏改质效果增强。当催化剂加量由 0.3%增至 0.75%时,反应后原油黏度 (50 ℃、50 s-1)由1899 mPa·s降至1164 mPa·s,降黏率提高了7.3%。高温反应3 d的原油样品较高温反应0.5 d的黏度降低 49.5%;反应温度对药剂体系作用效果影响较小。加入催化剂(0.5%催化剂+0.8%供氢剂)体系后, 180 ℃高温反应后原油黏度(50 ℃、50 s-1)由10 940 mPa·s(基础油样)降为1765 mPa·s,降黏率为83.9%。不同温度(180~260 ℃)下反应后原油黏度差别不大,尤其当反应温度超过 200 ℃后,原油降黏率变化很小。纳米铜基催化剂体系具有较强的温度适应性,有效作用温度区间较宽,具有较好的裂解改质稠油的降黏效果。

    Abstract:

    under the“Carbon Peaking and Carbon Neutrality”target,traditional steam injection thermal recovery methods such as steam huff -puff and steam flooding exist in a series of problems such as high cost,high energy consumption and high carbon emissions. It is urgent to find new technologies to improve the development effect. Catalytic aquathermolysis of heavy oil is an effective technology for its recovery and has achieved significant developments in recent years. In the article,the Q40 block heavy oil in Liaohe oilfield was taken as the research object,the indoor high-temperature catalytic aquathermolysis reaction of heavy oil was conducted at different temperatures,time and concentrations of nano-copper based catalyst systems using high-temperature and high-pressure reactors indoors. By measuring the viscosity,group composition,and gas composition of the crude oil before and after the reaction,the viscosity reduction and upgrading effect and mechanism were systematically studied. The experimental results showed that the reducing viscosity and upgrading effect could not be achieved relying solely on high-temperature treatment. The addition of nano-copper based catalyst system had the reducing viscosity and upgrading effect on crude oil. As the concentration and reaction time of the reagent system increased,the viscosity of crude oil decreased after the high-temperature reaction,the content of saturated hydrocarbons and aromatics in the light components of crude oil significantly increased,and the content of asphaltene and gum in the heavy components significantly decreased. When the catalyst concentration increased from 0.3% to 0.75%,the viscosity of the crude oil after the reaction decreased from 1899 mPa·s to 1164 mPa·s,and the viscosity reduction rate increased by 7.3%. The viscosity of crude oil samples subjected to high-temperature reaction for 3 days decreased by 49.5% compared to those subjected to high-temperature reaction for 0.5 days. The reaction temperature had a relatively small impact on the effectiveness of the catalytic system. After high-temperature catalytic aquathermolysis reaction at 180 ℃,the viscosity of crude oil decreased from 10 940 mPa·s of the base oil sample to 1765 mPa·s,with a viscosity reduction rate of 83.9%. The viscosity of crude oil after reaction at different temperatures(180—260 ℃)had little difference,especially when the reaction temperature exceeded 200 ℃, the viscosity reduction rate of crude oil changed little. The nano-copper based catalyst system has strong temperature adaptability, wide effective temperature range,good reducing viscosity and upgrading effect on heavy oil.

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赵庆辉,马宏斌,倪晨,程海清,杨兴超,刘冰鑫.纳米铜基催化剂体系作用稠油水热裂解降黏改质[J].油田化学,2025,42(3):496-501.
ZHAO Qinghui, MA Hongbin, NI Chen, CHENG Haiqing, YANG Xingchao, LIU Bingxin. Reducing Viscosity and Upgrading of Heavy Oil by Aquathermolysis with Nano-copper Based Catalyst[J]. OILFIELD CHEMISTRY,2025,42(3):496-501.

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  • 在线发布日期: 2025-11-04
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