适用于高温油气井环境的柔性凝胶水泥浆
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国家自然科学基金青年基金“基于数据驱动的深水钻井溢流智能识别与反演解释研究”(项目编号 51904034),非常规油气省 部共建协同创新中心开放课题“页岩气压裂井井筒重建二次固井环空密封完整性保障方法研究”(项目编号UOG2024-14)


Flexible Gel Cement Slurry Suitable for High-temperature Environment in Oil and Gas Well
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    摘要:

    高温深井存在水泥浆稠化时间倒转,高温强度衰退,水泥环脆性大和韧性低,易引起水泥环封固密封失效等问题。以环氧树脂、酸酐类固化剂、二羟甲基丁酸等为原料制得亲水胶液柔性凝胶材料,再将其与水泥、甲醛-丙酮缩聚物分散剂、2-丙烯酰胺-2-甲基丙磺酸(AMPS)多元共聚物降失水剂、丙烯酸-聚合醇类丙烯醚聚合物缓凝剂、有机硅类消泡剂、抗高温稳定剂(300 目硅粉)混合,制得抗高温柔性水泥浆。对柔性水泥浆各组分含量进行了优选,并对水泥浆的流变性、失水量、稠化性能、高温强度稳定性和水泥石力学性能、弹韧性进行了评价。结果表明,柔性凝胶材料具有良好的弹韧性和亲水性特点,可以改善水泥石的力学性能。柔性水泥浆的最优配方为:100%水泥+40%水+4.5%降失水剂+2%缓凝剂+0.6%分散剂+1%消泡剂+10%柔性凝胶材料+36%稳定剂。在160~200 ℃下,该柔性水泥浆具有良好的流变性、稠化性能和高温强度稳定性,流性指数为0.87~0.97,稠度系数为0.46~0.23 Pa·sn,失水量小于 50 mL,稠化时间大于 300 min;水泥石力学性能优异,抗折强度大于5.5 MPa, 200 ℃下养护28 d的抗冲击强度为2.79 MPa;水泥石具有良好的柔韧性和弹性形变能力,在180 ℃、围压21 MPa下的弹性模量为4.1 GPa,满足高温油气井固井作业需求。

    Abstract:

    High temperature deep wells have problems such as reverse thickening time of cement slurry, decline in high-temperature strength,high brittleness and low toughness of cement sheath,which can easily cause failure of cement sheath sealing. The hydrophilic adhesive flexible gel material was prepared by using epoxy resin,anhydride curing agent,dimethylol butyric acid and other raw materials. Then it was mixed with cement,formaldehyde acetone polycondensate dispersant,AMPS multi copolymer fluid loss additive,acrylic acid polyalcohol propylene ether polymer retarder,organic silicon defoamer,and high temperature resistant stabilizer(300 mesh silicon powder)to prepare high temperature resistant flexible cement slurry. The content of each component in flexible cement slurry was optimized. Then the rheological property,water loss,thickening performance and high-temperature strength stability of cement slurry,and the mechanical property and elastic toughness of cement stone were evaluated. The results showed that the flexible gel material had good elasticity,toughness and hydrophilicity,and could improve the mechanical property of cement stone. The optimum formula of flexible cement slurry was obtained as follows:100% cement, 40% water,4.5% fluid loss additive,2% retarder,0.6% dispersant,1% defoamer,10% flexible gel material,36% stabilizer. At 160—200 ℃ ,the flexible cement slurry had good rheological property,thickening property and high-temperature strength stability,with flowability index of 0.87—0.97,viscosity coefficient of 0.46—0.23 Pa·sn,water loss less than 50 mL,and thickening time greater than 300 min. Cement stone had excellent mechanical property,with flexural strength greater than 5.5 MPa and impact strength of 2.79 MPa after 28 days of curing at 200 ℃. Furthermore,cement stone had good flexibility and elastic deformation ability,with elastic modulus of 4.1 GPa at 180 ℃ and confining pressure of 21 MPa,which met the requirements of high-temperature cementing operations in oil and gas well.

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饶志华,马 溢,陆玉亮,刘东涛,唐弘程,张 鑫.适用于高温油气井环境的柔性凝胶水泥浆[J].油田化学,2025,42(2):206-214.
RAO Zhihua, MA Yi, LU Yuliang, LIU Dongtao, TANG Hongcheng, ZHANG Xin. Flexible Gel Cement Slurry Suitable for High-temperature Environment in Oil and Gas Well[J]. OILFIELD CHEMISTRY,2025,42(2):206-214.

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  • 在线发布日期: 2025-07-25
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