页岩油水平井钻井用耐温抗盐环保型润滑剂的制备与性能评价
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1.长庆油田页岩油开发分公司;2.中国石油长庆油田分公司第七采油厂;3.中国石油长庆油田分公司第三采油厂

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TE254.4

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中石油科技重大专项(2024T-006-028)


Preparation and Performance Evaluation of Temperature-resistant and Salt-resistant Environment-friendly Lubricant for Horizontal Well Drilling of Shale Oil
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    摘要:

    针对页岩油水平井钻井过程中高温高盐环境下传统润滑剂润滑失效、环保性差及现场适应性不足等问题,本研究以2-氨基噻唑和长链脂肪酸主要原料,通过酰胺化反应生成含有噻环兼具长链烷烃的酰胺类化合物,然后与植物油、聚氧乙烯蓖麻油EL-40、司盘80、聚醚消泡剂等形成微乳液型润滑剂WRH。采用红外光谱和核磁共振对分子结构进行了表征;同时考察了温度、盐含量,WRH含量等因素对极压润滑系数、泥饼粘附系数、抗磨性能以及润湿性能的影响,在此基础上分析了WRH的作用机理;最后评价了对钻井液性能的影响以及环保性能。分子结构表征结果证实,2-氨基噻唑的氨基与长链脂肪酸的羧基成功发生酰胺化反应,形成了兼具极性吸附基团与疏水润滑链的分子结构。性能评价结果表明,在180℃高温和15×10?mg/LNaCl高盐条件下,加入3.0%润滑剂WRH可使钻井液的极压润滑系数和泥饼粘附系数降至0.089和0.083,分别降低了81.29%和50.89%;四球摩擦实验显示摩擦系数为0.15,降低了53.1%;其磨斑直径仅为528.6μm,缩小了37.6%。界面润湿性测试发现,WRH可使钢片表面接触角从37.8°提升至118.6°,显著增强页岩表面疏水性。机理分析表明,WRH分子中的噻唑环极性基团可通过氢键与金属/页岩表面形成强吸附,长链脂肪酸疏水链则在界面定向排列形成致密润滑膜,同时噻唑环的共轭结构可抵御高温高盐环境对吸附膜的破坏,实现长效润滑。现场应用试验表明,在某页岩油水平井钻井过程中,添加WRH后,钻具扭矩降低24%~27%,钻井效率提升17.7%。且钻井液体系性能稳定,无环境污染问题。本研究为页岩油水平井高温高盐复杂工况下的高效、绿色钻井提供了关键助剂与理论支撑,具有重要的工程应用价值。

    Abstract:

    In response to the problems such as the failure of traditional lubricants to function properly in the high-temperature and high-salt environment during the drilling of shale oil horizontal wells, as well as their poor environmental performance and insufficient on-site adaptability, this study used 2-aminothiazole and long-chain fatty acids as the main raw materials. Through amide formation reactions, amide compounds containing a thiazole ring and long-chain alkanes were generated. Then, these compounds were combined with vegetable oil, polyoxyethylene castor oil EL-40, Span 80, and polyether defoamer to form a microemulsion-type lubricant named WRH. The molecular structure was characterized by infrared spectroscopy and nuclear magnetic resonance. Meanwhile, the effects of temperature, salt content, WRH content, etc. on the extreme pressure lubrication coefficient, mud cake adhesion coefficient, anti-wear performance and wetting performance were investigated. Based on this, the mechanism of the action of WRH was analyzed. Finally, the influence on the performance of the drilling fluid and the environmental protection performance were evaluated.The results of molecular structure characterization confirmed that the amino group of 2-aminothiazole successfully underwent an amide reaction with the carboxyl group of long-chain fatty acids, forming a molecular structure that combines polar adsorption groups with hydrophobic lubricating chains.The performance evaluation results showed that at 180℃ high temperature and 15×10?mg/L NaCl high salt conditions, adding 3.0% lubricant WRH could reduce the extreme pressure lubrication coefficient and mud cake adhesion coefficient of the drilling fluid to 0.051 and 0.086, respectively, lowering by 89.2% and 81.9%. The four-ball friction test indicated a friction coefficient of 0.15, a reduction of 53.1%. The wear scar diameter was only 528.6μm, a reduction of 37.6%. The interface wetting test revealed that WRH could increase the contact angle of the steel plate surface from 37.8° to 118.6°, significantly enhancing the hydrophobicity of the shale surface. The mechanism analysis demonstrated that the polar group of the thiazole ring in WRH could form strong adsorption with the metal/ shale surface through hydrogen bonds, while the hydrophobic chain of the long-chain fatty acid was oriented and arranged at the interface to form a dense lubricating film. Meanwhile, the conjugated structure of the thiazole ring could resist the damage of the high-temperature and high-salt environment to the adsorption film, achieving long-term lubrication. The field application test showed that during the drilling of a shale oil horizontal well, adding WRH resulted in a 24% to 27% reduction in drill string torque and a 17.7% increase in drilling efficiency. Moreover, the performance of the drilling fluid system remained stable without environmental pollution issues. This study provided key additives and theoretical support for efficient and green drilling under complex conditions of high temperature and high salt in shale oil horizontal wells, and has significant engineering application value.

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  • 收稿日期:2026-04-12
  • 最后修改日期:2026-05-09
  • 录用日期:2026-06-24
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