海上油田用新型自沉降高强度套管堵漏剂
DOI:
作者:
作者单位:

中海油田服务股份有限公司

作者简介:

通讯作者:

中图分类号:

TE357?????? DOI

基金项目:

海洋油气高效开发全国重点实验室主任基金(KJQZ-2025-2025)


A newself-settling high-strength casing leak sealing agent for offshore oil fields
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    目的:随着海上油气田勘探开发逐步走向深水,井筒完整性治理面临严峻的技术挑战,现有化学封堵体系难以满足性能需求。本研究旨在开发一种兼具自沉降特性、高强度与长效稳定性的新型堵漏剂,为海上油田井筒完整性修复提供可靠方案。方法:以木质素为原料,经碱性条件下甲醛羟甲基化改性引入活性羟甲基,再与苯酚、甲醛缩聚合成木质素改性酚醛树脂堵漏剂前驱体。采用红外光谱和热重分析表征堵漏剂的结构与热稳定性;通过旋转流变仪和密度计评价注入性与自沉降性能;采用万能材料试验机测试固化样品抗压强度;利用全尺寸环空模拟装置进行气密性测试,验证实际工况下的封堵效果。结果:红外光谱证实木质素成功实现羟甲基化改性。热重分析表明堵漏剂在300℃以内结构稳定,总热失重仅3.6%。最优配比(甲醛30 mL、苯酚40 mL、木质素10 g)下,堵漏剂密度为1.18 g/cm3,可在环空中实现自沉降;剪切速率170 s-1下粘度为103 mPa·s,具备良好可泵送性和剪切稀化行为。固化样品初始抗压强度达12.5 MPa,较未改性酚醛树脂(9.6 MPa)提高30.2%。80℃下老化150 d后,抗压强度保持在12.48 MPa,强度保留率超过99%。全尺寸环空模拟封堵实验中,堵漏剂在5 cm窄环空条件下经受6.89 MPa气压保压2 min无泄漏,固化体与套管壁胶结良好。结论:本研究成功制备了一种新型木质素改性酚醛树脂堵漏剂。该堵漏剂兼具自沉降注入性、高强度和长期耐久性,全尺寸实验验证了其在窄环空、高气压条件下的可靠封堵能力。木质素通过羟甲基化接枝参与交联固化,提升了交联密度和界面粘结性,是性能提升的核心机制。该堵漏剂可为海上油气田井筒完整性治理提供有效的技术支撑。

    Abstract:

    Objective: As offshore oil and gas exploration and development progressively advance into deepwater areas, wellbore integrity management faces severe technical challenges, and existing chemical plugging systems are unable to fully satisfy the performance requirements. This study aims to develop a novel plugging agent that integrates self-settling characteristics, high strength, and long-term stability, thereby providing a reliable solution for wellbore integrity restoration in offshore oil and gas fields. Methods: Lignin was first modified via hydroxymethylation with formaldehyde under alkaline conditions to introduce reactive hydroxymethyl groups, and then copolymerized with phenol and formaldehyde to yield the lignin-modified phenolic resin plugging agent precursor. The structure and thermal stability of the plugging agent were characterized by Fourier transform infrared spectroscopy (FT-IR) and thermogravimetric analysis (TGA). Injectivity and self-settling performance were evaluated using a rotational rheometer and a density meter. Compressive strength of the cured samples was measured with a universal testing machine. Gas sealing performance was assessed using a full-scale annular simulation device to verify the plugging effectiveness under conditions approximating actual working environments. Results: FT-IR analysis confirmed the successful hydroxymethylation modification of lignin. TGA demonstrated that the plugging agent remained structurally stable below 300℃, with a total mass loss of only 3.6%. Under the optimal formulation (formaldehyde 30 mL, phenol 40 mL, lignin 10 g), the agent exhibited a density of 1.18 g/cm3, enabling self-settling in the annulus, and a viscosity of 103 mPa·s at a shear rate of 170 s?1, displaying favorable pumpability and shear-thinning behavior. The cured samples achieved an initial compressive strength of 12.5 MPa, representing a 30.2% improvement over the unmodified phenolic resin (9.6 MPa). After 150 days of aging at 80℃, the compressive strength was maintained at 12.48 MPa, with a strength retention rate exceeding 99%. In the full-scale annular simulation sealing test, the plugging agent sustained a gas pressure of 6.89 MPa for 2 minutes without leakage in a narrow 5 cm annulus, and the cured body exhibited excellent bonding with the casing wall. Conclusion: This study successfully developed a novel lignin-modified phenolic resin plugging agent. The agent integrates self-settling injectivity, high strength, and long-term durability, and its reliable sealing capability under narrow-annulus and high gas pressure conditions was verified by full-scale experiments. The grafting of lignin via hydroxymethylation, which participates in crosslinking and curing, enhances crosslinking density and interfacial adhesion, constituting the core mechanism underlying the improved performance. This plugging agent can provide effective technical support for wellbore integrity management in offshore oil and gas fields.

    参考文献
    相似文献
    引证文献
引用本文
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期: 2026-01-13
  • 最后修改日期: 2026-05-05
  • 录用日期: 2026-06-01
  • 在线发布日期:
  • 出版日期:
点击这里给我发消息

点击这里给我发消息